DIY Garage Shelving for 27-Gallon Totes – 4 Wide x 1 Tall

Why Build the 4-Tote Shelf Overhead Rack Add-On?

Maximize vertical storage in your garage with this 4-Tote Shelf Overhead Rack Plan—a modular add-on designed to seamlessly connect and extend your existing 27-gallon tote racks. This add-on is perfect for utilizing overhead space, whether above your washer and dryer, refrigerator, or other garage furniture. Transform wasted vertical areas into efficient, accessible storage with a design that integrates smoothly into your existing shelving setup.

This add-on helps you achieve:

Overhead Organization: Store less-frequently-used items up high, freeing up floor space.
Custom Configuration: Extend and connect two tote racks or use it as a standalone addition.
Versatility in Placement: Ideal for overhead storage above appliances or furniture, or as a bridge between two racks for a cohesive look.

Key Features and Specifications

Holds 27-Gallon Totes: Designed to fit standard totes from brands like Costco, Home Depot, and Walmart.
Sturdy and Safe: Built from durable 2×4 lumber and ½-inch plywood to ensure maximum stability, even with heavy loads.
Beginner-Friendly Build: Easy enough for novice DIYers while delivering a professional-grade result.
Customizable Placement: Install overhead or connect two racks together for extended functionality.
Optimized for Space: Perfect for garages, utility rooms, or spaces with appliances needing overhead storage.

What’s Included in the DIY Plan PDF?

With this purchase, you’ll receive a detailed guide to build the 4-Tote Shelf Overhead Rack, designed to complement your tote shelving system. Here’s what’s inside:

Step-by-Step Written Instructions
Perfect for beginners and experienced builders alike, with clear directions for assembly.
Color-Coded Diagrams
Easy-to-follow visuals showing precise placements of all components.
Tools and Materials Lists
Know exactly what you need to start, from screws to lumber and plywood.
Lumber Shopping & Cut Lists
Streamline your trip to the hardware store with pre-calculated measurements.

Why Choose This Plan?

Practical Design: Use vertical space without sacrificing accessibility or style.
Budget-Friendly: Build your own overhead storage at a fraction of the cost of pre-made options.
Adaptable Applications: Whether for totes, tools, or seasonal items, this add-on fits seamlessly into any storage strategy.

Get Started Today!

Download the 4-Tote Shelf Overhead Rack Plan now and unlock the potential of your garage or utility room. This beginner-friendly project is an excellent way to make the most of vertical space while keeping your items safe and organized.

Time

(varies with experience)

Cost

{{$75}} (Excludes totes; varies by location and supplier.)

Skill level required

Beginner

DIY Garage Shelving Plan for 27-Gallon Totes

What’s Included in the PDF Download?

Step-by-step instructions
Detailed materials list
Comprehensive tools list
Links to materials and tools

Dimensions for DIY Garage Shelving Plan with 27-Gallon Totes

Tools and Materials List

Available with the purchase of the DIY plan PDF.

Lumber Shopping & Cut List

Available with the purchase of the DIY plan PDF.

Everything You Need to Know About Totes for DIY Garage Shelves

Q: What totes work with this shelving design?
A: These shelves fit all major 27-gallon totes, including those from Costco, Sam’s Club, Home Depot, Lowe’s, Walmart, Office Depot, and Amazon.

Q: Are all the totes the same size?
A: Yes, they’re almost identical in size, so they all fit perfectly. The Home Depot totes are about 1 inch taller, but the shelves are designed to accommodate this.

Q: Which totes are compatible?
A: Here’s a quick list of compatible totes:

Costco: Greenmade 27-Gallon Storage Bin
Sam’s Club: Member’s Mark 27-Gallon Tote
Home Depot: HDX 27-Gallon Tote
Lowe’s: Commander 27-Gallon Tote
Walmart: TOUGH BOX 27-Gallon Tote
Office Depot: GreenMade Professional Tote
Amazon: CX BLACK & YELLOW 27-Gallon Tote

Q: How do I know if my totes will fit?
A: If your totes are 27-gallon models like the ones listed, they will fit perfectly.

Q: What makes these totes a good choice?
A: They’re durable, stackable, and easy to carry with ergonomic handles. Their secure lids and weather resistance make them ideal for all kinds of storage.

Q: Are there any special features I should know about?
A: Yes! Most of these totes have tie-down slots, lockable lids, and smooth exteriors that are easy to clean.

Q: Can these totes be used outdoors?
A: Definitely. Their tough, weather-resistant design makes them great for outdoor storage.

Step 1: Build the Frame of the Overhead Garage Shelf

In this step, you’ll construct the frame of the overhead garage shelf (the bridge) and add plywood to create the shelf surface.

1.1: Assemble the Frame

Gather Materials:
- Lumber:
  - Two 86-inch 2×4 pieces (indicated in teal in the diagrams)
  - Three 27½-inch 2×4 pieces (color-coded in orange)
- Hardware:
  - Screws: 3 to 3½ inches long
  - Optional: Wood glue for stronger joints
Lay Out the Lumber:
- Arrange the two 86-inch pieces parallel to each other.
- Place the three 27½-inch pieces perpendicular between them as shown in the diagram.
Secure the Frame:
- Optional: Apply wood glue at the joints for added strength.
- Use 3 to 3½-inch screws to fasten the pieces together at each joint.
- Tip: Pre-drill holes to prevent wood from splitting.
  - Use a countersink drill bit or a regular drill bit.
  - If using a regular drill bit, make sure it’s slightly smaller than the screw diameter and doesn’t drill too deep.
Sand the Frame:
- Before attaching the plywood, sand all surfaces of the frame.
- Focus on smoothing any rough edges or surfaces.
- Tip: Sanding now is easier than trying to sand corners and tight spots after assembly.

1.2: Attach the Plywood Top

Prepare the Plywood Sheet:
- Cut a piece of ½-inch thick plywood measuring 86 inches x 30½ inches.
- Note: If using thinner plywood, add extra orange 2×4 pieces underneath for reinforcement.
Place the Plywood:
- Lay the plywood sheet directly on top of the frame.
Secure the Plywood:
- Optional: Apply wood glue between the frame and plywood for a stronger bond.
- Use 1 to 1½-inch screws to attach the plywood to the frame.
  - Space the screws evenly around the perimeter and across the middle for stability.

Step 2: Connect the Bridge to the Shelving Units

In this step, you’ll securely attach the bridge (overhead shelf) to the existing shelving units and the garage wall to create a sturdy, integrated structure.

2.1: Prepare the Shelving Units

Secure Existing Shelves to the Wall:
- Use a stud finder to locate the garage wall studs behind the shelving units.
- Attach the side shelves to the wall studs using heavy-duty screws.
- Tip: Check that the shelves are level and securely anchored to prevent wobbling.

2.2: Attach the Bridge to the Shelving Units

Position the Bridge:
- Place the bridge (overhead shelf) between the side shelving units.
- Tip: Use a helper or clamps to hold the bridge in place while securing it.
Secure the Bridge to the Shelving Units:
- Use 2½-inch screws (cabinet screws or screws with large heads work best) to attach the bridge to the side shelving units.
  - Drive the screws through the frame of the bridge into the side shelving units at multiple points.
  - Avoid screws that are too long, as they may penetrate through the wood.
- Optional: Skip wood glue if you want to disassemble the shelves easily in the future.

2.3: Reinforce with Brackets

Add L-Shaped Brackets:
- Install L-shaped brackets (such as Simpson Strong-Tie brackets) to reinforce the connection between the bridge and the side shelves.
  - Place brackets on both sides of each connection point and secure with screws.
Anchor to Wall Studs:
- Use a stud finder to locate studs behind the bridge.
- Attach additional L-shaped brackets to anchor the bridge directly to the wall studs for increased weight support.